Custom Lithium ion Battery

Generally speaking, the most important thing about customization is to talk about the customization of the battery, because the battery is the soul of a battery. After this customization, other aspects are relatively simple. Lithium-ion battery customization is divided into three parts: cell customization, battery structure customization, and BMS (battery management system)/PCB customization.

The advantage of custom lithium ion batteries:

Large capacity, high working voltage.
Lithium-ion battery customization has the characteristics of resistance to short circuit, resistance to overcharge, over-discharge, shock resistance, vibration resistance, gunshot, acupuncture, no fire, no explosion, etc.
There is no battery leakage problem, the battery does not contain liquid electrolytes, and uses colloidal solid.
High safety, customized lithium-ion battery manufacturers will add protective measures for customized lithium-ion batteries according to the environment or other requirements of the lithium-ion battery equipment used by customers.

How does a lithium ion battery work?

Lithium-ion battery is a rechargeable battery that mainly relies on the movement of lithium ions between the positive and negative electrodes to work. Usually people call the process of lithium ions entering the positive electrode material intercalation, and the process of leaving is called deintercalation; the process of lithium ions entering the negative electrode material is called insertion, and the process of leaving is called deintercalation.

Lithium-ion batteries are developed from lithium batteries. Lithium-ion batteries have high energy density, high average output voltage, small self-discharge, and an operating temperature range of -20°C to 60°C.

Its cycle performance is excellent, it can be quickly charged and discharged, the charging efficiency is as high as 100%, and the output power is large, the service life is long, and it does not contain toxic and harmful substances. It is called a green battery. On the other hand, a lithium ion secondary battery is generally composed of an electrode assembly, a container accommodating the electrode assembly, and an electrolyte.

18650 lithium-ion battery packs are commonly used in a broad spectrum of applications, including:

Energy storage. Mainly used in base station power supply, clean energy storage, grid power storage, home solar storage system, etc.
Power class. Mainly refers to electric vehicles, electric bicycles, new energy vehicles, etc.
Digital consumer electronics. Mobile phones, tablets, laptops, electric toys, MP3/MP4, earphones, power banks, model airplanes, power banks, etc.

How to charge lithium ion battery without charger?

Lithium ion charge is similar to lead acid, we can also use the power source but be very careful. Check the full charge voltage, usually 4.20V/cell, and set the threshold accordingly. Make sure that none of the batteries connected in series exceed this voltage. (Protection circuits in commercial battery packs do this.) A full charge is reached when the battery reaches 4.20V/cell voltage and the current drops to 3% of rated current, or has bottomed out and cannot go any further. When fully charged, disconnect the battery. Never allow the battery to stay at 4.20V for more than a few hours, otherwise there is a danger of explosion.

Note that not all Li-Ion batteries are charged to the voltage threshold of 4.20V/cell. Lithium iron phosphate is typically charged to a cutoff voltage of 3.65V/cell and lithium titanate to 2.85V/cell. Some energy cells can accept 4.30V/cell and higher. It is important to observe these voltage limits.

How do you put out of a lithium battery fire?

Use a fire extinguisher to quell the flames. Usually after doing this, the fire is out and the battery is still smoking. Most fire extinguishers can achieve this effect.

Since Lithium batteries will reburn, it is important to cool the battery down with plenty of water if not cooled down. (Note) Keep watering.

It’s best to move the burning battery outside and call the fire department to deal with it.

How to build a custom battery pack using lithium batteries?

Basic Idea

The entire process of customizing lithium batteries is generally completed within 15 working days.

Quick Response

Review and discuss the customer’s requirements, and then make a quotation for the sample. Customized products will be approved after the price negotiated by both parties.

Design

Carry out product core selection and circuit structure design.

Sampling

After all designs are finished, we will do samples.

Sample Test

Complete functional preliminary testing and debugging.

Aging Test

Test and verify the electrical performance and cycle aging of lithium battery packs.

18650 lithium-ion battery pack procedure as right flow chart

It includes the whole 14 steps to whole lithium battery packs. It includes cell inspection & test, solder PCB/nickel strip/cell, highland barley paper insulation, aging test, packing and delivery.

Manufactured to National Standard GB/T18287-2020

All are producing at 5S & dust free plant. Our daily production is up to 10K pieces.

Chemical Test

Automatic Welding

Final Testing

Cell Formation & Grading
Temp & Hum Controller
Short-circuit Test

Salt Spray Test
Molding System
Automatic Welding

Automatic Welding
Final Test
Packing

Need Any Custom Lithium-ion Battery?

Contact us

You will receive the charge & discharge curve

12S2P Battery Pack, It is a 5A charge & 10A discharge curve test as a sample for your review.

Time - voltage & current

Capacity - voltage

Time - capacity & specific capacity

Cycle number-charge capacity & discharge capacity & charge specific capacity & discharge specific capacity

Product & Factory Certificates

All batteries are require related certification apart from lab testing, such as voltage, current measure, and each countries have different certificate demand.

Clients are welcome to have any 3rd party certification company verify our batteries or the factory documents.

We have been working with UL, TUV, SGS certication lab. All batteries approved by UL1642, UN38.3, IEC62133, PSE, KC, CB, MSDS certificate or report.

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FAQ of 18650 battery pack

Lithium-ion battery storage temperature
The battery should be stored at room temperature, and charged to 40%~60% electric quantity.
Lithium ion battery charging first time
Whether it is a new battery or not, it can be unplugged and used when it is fully charged. Generally, it will be fully charged in 2-4 hours.
How long to get samples?
Generally, 7 days lead time for small quantity samples.